Light industrial and logistics staffing

The hours were a guess by four o'clock Tuesday

Every punch from every source now resolves into one record per worker per day, and the pay and bill rules moved out of account managers' email into configuration with effective dates and approvers on them.

A staffing branch coordinator at her desk with a headset, a blank planning whiteboard behind her
Time capture and pay-bill modernization
Under 2%
Unresolved hours at Tuesday payroll cutoff, down from 11%
8pm
 → 2pm
When Monday ends in the payroll room
Thu
 → Tue
Invoicing runs two days earlier
Two workers in hi-vis vests moving stock between pallet racking on a logistics floor

About the client

A light industrial and logistics staffing firm runs roughly $120M in gross revenue across 22 branches in 11 states, with about 3,200 assignment employees in food plants, 3PL campuses, general assembly, and a third-shift sanitation crew. Five accounts carry half the revenue. It ran on Avionté for the front office, a mid-decade Dynamics GP ledger fed by a nightly CSV job, ADP for tax filing, client-owned clocks it could not see, a fax machine, and email for the rest.

Time capture was four systems and a fax, so Monday was the chase

  • Nine recruiters and two payroll clerks worked a whiteboard of every crew whose hours had not landed, and whoever wiped it Tuesday morning erased the only record of what was missing
  • A Saturday sign-in sheet from the Ohio plant sat in a supervisor's truck until Tuesday
  • At 4 p.m. the run closed with roughly 11% of the workforce unresolved, so those hours were estimated from last week's schedule
  • Every estimate became a Wednesday correction, at an industry average of $291 each
  • Nobody could say what the firm made by client or assignment: rates sat in the front office, wages in payroll, and burden was allocated monthly at a blended rate
A half-wiped whiteboard with magnets left on it, an eraser on the tray and a fax machine nearby
A worker clocking in at a wall-mounted touchscreen terminal near a plant entrance

Stop the Tuesday guessing first, then build the picture from hire to cash

We ran a phased modernization, sequenced so the Tuesday guessing stopped first, then built out toward one operating picture running from hire to cash. The routing shipped beside Avionté and GP, so nothing switched off, no branch was retrained, and for six weeks the firm ran both Mondays side by side.

One record per worker, per day

Supplier interfaces, scheduled client clock exports, the punch app, and paper sheets keyed at the branch all resolve into one shape: a punch tied to an assignment, worker, site, and cost center. The whiteboard became one work list of every missing, duplicated, or wrongly approved hour, sorted by distance to cutoff and named to its owner.

The pay and bill rule engine

Bill rates, pay rates, overtime, differentials, and volume-tier markups moved out of email into configuration, each with an effective date, an approver, and an audit trail. The sanitation crew's third-shift differential, one line in a 2023 email taped inside a cabinet door, became a rule with a date on it.

Onboarding and compliance

Electronic I-9 with E-Verify, background screening returned against the worker record, and a start-confirmation step so a branch confirms a start when clearance is on file. Hours for a worker whose clearance has not landed are still captured, and the assignment goes to the branch and account manager that day.

Assignment-level margin and comp burden

Gross margin is calculated where it is earned. Each assignment carries employer taxes at the correct state, workers' compensation at the class code for that job, and overtime at what it cost, rather than a blended monthly allocation smeared across the branch. The same actual-hours record feeds the ACA measurement file.

Client invoicing and AR

Invoicing became a scheduled run off approved time rather than a week of assembly. Each client's format, consolidation level, and backup detail is configured once, and submitted hours reconcile against approved hours before an invoice is cut. The Excel rebuild and the re-key into the ledger stopped.

Analytics and redeployment

Margin by client, assignment, and class code for the CFO, and fill rate, overtime, and exception volume by site for branch managers. A model ranks ending assignments for redeployment and flags likely fill shortfalls a week out. The rankings are worklists, not automated outreach, and a person decides who gets the call.

Seeing the same pattern in your own operation?Thirty minutes with an architect, no pitch and no obligation.

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Seeing the same pattern in your own operation?Thirty minutes with an architect, no pitch and no obligation.

Book a 30-minute call

Technology stack

Avionté

Applicant tracking system of record, left in place

Microsoft Dynamics 365 logo
D365 Business Central

The ledger, migrated off an aging Dynamics GP install

ADP

Tax filing, unchanged

Node.js logo
Time-ingestion middleware

Punches, clock exports, supplier files, and keyed paper into one daily record

Pay and bill rule engine

Rates, differentials, overtime, and markup tiers with effective dating

Microsoft Power BI logo
Power BI

Margin, fill rate, and exception reporting

Sources

The average cost to remedy one payroll error is $291, and one in five US payrolls contains errors.

EY, survey of 508 US payroll professionals, December 2022

2026 ACA employer-mandate penalties are $3,340 and $5,010 per full-time employee.

IRS Revenue Procedure 2025-26

US employers administer more than 7,400 local taxing jurisdictions.

Symmetry Software, 2026
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Paying anyone on estimated hours?

We rebuild time capture, pay and bill rules, and the margin picture underneath them, beside the systems you already run. Let's look at what Tuesday is costing you.

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